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mirror_algment_tools|DSC02507 Article tag: news
  • Article author: By Len Karchevsky
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Boss Laser Mirror Aliment Tool-set and BIG MOVE
Boss Laser Mirror Alignment Tools Last week we've launched new product in our store under slogan "No More Tape!". It's set of mirror alignment jigs similar to the one we've developed few years back for eBay 50W laser machine. This tool-set was custom designed for Boss Laser Generation V machines. It allows to align 1st and 2nd mirrors as well as CO2 tube. Concept is simple. Specially designed 3D printed brackets fit onto mirror holder. Brackets/jigs have slot where you insert disposable target indicator (a piece of cardstock with engraved/printed cross-hairs) and test fire laser to see where exactly it burns the target. No more messy sticky painter's tape that not just a pain in the butt to use but also nearly impossible to see where beam hits in relations to the actual mirror location. Targets cam be discarded and replaced with freshly made ones as template and settings is included. Or if desired you can order a refill at our store. We sent out several alignment tools to beta testers (thank you so much!) and it seems there was an issue with 3rd mirror tool on some machines. Because tool was designed to clip on the side of laser head that also houses 3rd mirror) it didn't fit if this head was mounted lower than usual. After some headbanging I redesigned 3rd mirror alignment tool to fit ALL (I hope) machines, as long as big hole opening is around 20.5 mm (I think all Gen V machines have same mount). New design is two piece part that requires some minor assembly (on our end). Because of this and more expensive material (PETG had to be used to due to it's flexibility) I had to increase price slightly for a full set (both mirror jigs and set of paper targets).To those of you who placed an order that was already shipped, please let us know if you have issues with fitting of the 3rd mirror tool. Orders that haven't been shipped yet, will be upgraded to new mount at no extra charge. Big Move In other news we are moving to a new home and office in New Jersey. Move will start in following weeks, during which we will not be able to fulfill orders , so if you need something (alignment tool, focal gauge, chiller cable or PiBurn rotary) please order ASAP.
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PiDay Sale!!! Article tag: news
  • Article author: By Len Karchevsky
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PiDay Sale!!!
Did you know that March 14th is unofficial Pi Day? 3.14 get it? :) To honor this geometric holiday we are offering a ONE DAY 10% OFF discount on our PiBurn Rotary Attachment, that's available for pre-order! Use coupon code "PIDAY19" at checkout! [fusion_button link="https://lensdigital.com/?product=piburn" text_transform="" title="" target="_self" link_attributes="" alignment="" modal="" hide_on_mobile="small-visibility,medium-visibility,large-visibility" class="" id="" color="default" button_gradient_top_color="" button_gradient_bottom_color="" button_gradient_top_color_hover="" button_gradient_bottom_color_hover="" accent_color="" accent_hover_color="" type="" bevel_color="" border_width="" size="" stretch="default" shape="" icon="" icon_position="left" icon_divider="no" animation_type="" animation_direction="left" animation_speed="0.3" animation_offset=""]Get 10% off on PiBurn[/fusion_button] Use coupon code "PIDAY19" at checkout!
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gauge Article tag: news
  • Article author: By Len Karchevsky
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New Product: Ramp Focal Gauge
Been working on this little tool for several weeks and finally it's ready for the world! What is Ramp Focal Gauge? It's a simple tool for finding out optimal focal distance from tip of your laser engraver to the material. It takes "ramp test" method to a new level. After you place it correct under your laser nozzle, and load template into machine's memory, it will burn a clear markings on the replaceable temple that will show where your best focal distance is from the tip of the nozzle. No calipers, rulers or anything else required, just your eyes! Takes minutes to use so you can quickly identify best settings, especially when you change lenses. Gauge works best with Boss lasers because of the "knife blade" table, to which it fits securely. But it will work on any other service as well, just make sure you align it well. Works with auto and manual focusing lasers! I spent a lot of time on writing detailed manual and filming video instructions guide! You can find this product in our store.
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IMG_4057|IMG_4053|IMG_4054|IMG_4055|IMG_4057|IMG_4059|IMG_4053|IMG_4054|IMG_4055|IMG_4059|atmega328p_smd Article tag: news
  • Article author: By Len Karchevsky
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Bricked SMD ATMega328 resurrection tutorial
brick verb cause (a smartphone or other electronic device) to become completely unable to function, typically on a permanent basis. "installing an unofficial OS voids the warranty and may brick the phone" Lately I've been working on a custom "arduino clone" board that uses SMD version of ATMega328p microprocessor. This is what it looks like, magnified.     It really is a tiny IC, size of small fingernail, yet it's same (internally) as processor used in Arduino UNO and many of it's clones. However I've managed to "brick" quite a few of these in the process of developing board. Chips appeared to be completely dead, not accepting ISP programming or showing any signs of life. It is not physically damaged, no. Something caused it's internal settings to lock. Fortunately there's a way to bring these chips back to life with high voltage parallel programming. Easiest way to do this is with Arduino add-on HV Rescue shield sold on mightyohm.com. Unfortunately it is meant for standard thru the hole DIP (dual in-row pins) packaged chips. I spent few days trying to find a solution for SMD package (TQFP type) and din't find one. Only solution seems to be is to desolder chip from the board using hot air, put it in junk pile and after cleaning pads solder new one in it's place. These chips are not expensive so it's not a huge deal, but still it's a waste. So eventually a solution was found. There's a Zero Insertion Force sockets (ZIF) made for TQFP microchips! These go for under $25 on eBay (just search for TQFP to DIP ZIF adapter). [fusion_builder_container hundred_percent="yes" overflow="visible"][fusion_builder_row][fusion_builder_column type="1_1" background_position="left top" background_color="" border_size="" border_color="" border_style="solid" spacing="yes" background_image="" background_repeat="no-repeat" padding="" margin_top="0px" margin_bottom="0px" class="" id="" animation_type="" animation_speed="0.3" animation_direction="left" hide_on_mobile="no" center_content="no" min_height="none"][caption id="attachment_1365" align="alignnone" width="674"] TQFP ZIF Adapter[/caption]   Just put your microprocessor on the special pad and close lid to engage contacts. On the bottom there are 28 standard 0.1" headers that can be plugged into breadboard OR into HV Rescue shield! There's only two modifications you'll need to do. When assembling HV Rescue shield instead of 28 IC socket, solder two 14 pin female headers. Keep in mind that you will not be able to insert regular DIP chip there anymore, but it's easy to make an adapter for it with piece of perf board, male headers and some solder. If you get same socket as I did, it will have it's bottom row of pins wider than standard ATMega328p chip. Not a problem, just solder male header rows in between. Another thing to consider is that for some strange reason MightyOhm's sketch for the shield did not work for me, however alternative one did! In some cases I had to run program several times, but I resurrected every single bricked ATmega chip I had! Also I realized that I can pre-program microprocessors with Bootloader and set fuses without soldering! That greatly sped up assembly process. Of course you will still need to desolder bricked SMD chips with hot air, and then solder them back, and yes I do realize that I spent about $50 to rescue few $3 microprocessors, but added bonus of being able to pre-program bootloader is worth it for me. Final warning, chip might get stuck in the adapter's cover. I only realized I had extra one there after I looked at this picture :) Woops!  [/fusion_builder_column][/fusion_builder_row][/fusion_builder_container]
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slate_engraving|zebra03|slate_engraving_best Article tag: news
  • Article author: By Len Karchevsky
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Laser engraving slate
I got my laser machine primary for cutting, but lately I've been getting hooked on engraving as well. Mostly I'm fascinated by engraving on stone, such as slate. I see a lot of people making fun things like drink coasters and cheese cutting boards. It wasn't easy obtaining slate stone here in US. Online it's very expensive, and I wasn't able to find it regular stores, although I'm yet to go to dedicated tile shops. Fortunately someone gave me few large pieces of old roof slate, and I was able to practice some engraving. This turned out to be much harder than I expected. There are so many variables one have to take into account making engraving challenging. Slate stone has variations in color, and it seems that the darker stone, the better it is for engraving. Where laser marks stone material, it becomes lighter. So image becomes inverted. In order to engrave on dark stone, you first have to invert image in photo editing program. But before you even touch laser, you must edit it and drastically reduce details. There are better guides than this on how to prepare image for engraving, but I'll mention few points. Quick guide to preparing photos for engraving: Remove background if possible. This works best for photos where main subject is against solid background, such as blue sky or single color wall. Convert image to Greyscale or B&W. Increase contrast and brightness and adjust levels Finally change image mode to Bitmap and invert colors. Save as BMP Here's an example image of Zebra, that when thru this process. Please note that I also added outline to it. This way it will look better when engraved. One more thing that a lot of guides mention is to keep image at pretty high DPI (200 or more). This is probably a good idea for larger image, but I just wanted to create something small, so mine is only 72dpi. I imported image into RDWorks software, loaded slate into the laser cutter, adjusted height to a correct distance (for my 2" lens) and started to play with settings. I decided to keep speed at constant 200 mm/s and adjusted laser power and scan gap. Scan gap controls how far your each line that laser etches from previous one. In theory it allows greater resolution, but as I discovered it in my case default gap of 0.1mm worked the best. With smaller gap you also doubling time it takes to engrave so win-win! :) Laser power setting controls how strong laser beam is hitting the stone. Initially I thought that higher power would yield better results, but it was just the opposite. Lower power in fact made brighter etching, and I found that it was best between 15-20%. But again even slight variation in color will affect the outcome so it's a lot of trial and error. Next I tried a solid illustration (non-photographic) of alien petroglyphs. Results were very different from engraving photo of zebra this time. It actually looked the best at lowest possible setting of 10% power, but not all details got etched. I realized that I need to play with the speed, so I've tried upping speed but kept power at 20%. Finally at 400 mm/s I got what I think is perfect result! I'm still far from expert on engraving, but I'm hoping that someone will find this post useful as good starting point.
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IMG_3940|mount_demo|IMG_3941|IMG_3944 Article tag: news
  • Article author: By Len Karchevsky
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Laser mirror alignment jig V2
Recently I created a 3D printed "target" holder to help with 2nd laser mirror alignment. This is a much improved "jig", that now allows to align both mirrors. So what's new? First of all, I made modifications to 2nd mirror alignment jig. It was constantly falling off, so I added handles on the sides, so now you can use simple rubber band to hold it in place. I also added small eyelet on top for easier storage when not in use. Biggest change was addition of 1st mirror calibration jig. Please note that I placed it on the wrong end of the mount, only to take picture. It normally will go on the other end. And finally, I created simple "cross-hair" templates to be used with these 2 jigs. You can print them out and cut out with scissors or use your laser cutter, to etch image and cut out shapes. You'll need to use at lest some heavy card-stock or mat board. File designs and templates are available at Thingiverse. As always keep in mind these will only fit Shenhui Laser SH-G350, and that I cannot be sure of, as they might include different mounts. Update: If you don't have a 3D printer, I can print these for you! Check it out in my online store! :)
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tumlerbiz|stanalt_photorealistic_image_of_a_lady_who_is_embarking_on_a__fc9deed6-cc58-4246-84ad-c05acc740046_3|stanalt_a_young_lady_opening_a_wallet_in_a_large_marketplace__0af389b2-f65f-45fa-a9da-05e116f60b9b_2 Article tag: news
  • Article author: By Stan Altshuller
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Success in the Laser Business: A Beginner’s Guide to Rotary Work and Engraving with a Laser
Starting a laser engraving business can feel as exciting – and daunting – as firing a laser for the first time. But fear not, we got you! This e-book style guide will walk you through everything from understanding the market to mastering rotary attachments and overcoming common challenges. Whether you’re a beginner or intermediate maker, you’ll find step-by-step strategies to build and grow a successful laser business, with a special focus on rotary engraving (think tumblers, mugs, and more). We’ll also highlight how tools like LensDigital’s PiBurn Grip 2 (chuck rotary) and PiBurn V (roller rotary) can turbocharge your productivity, and share real-world success stories of makers who turned their laser passion into profit. Let’s dive in (laser goggles on, of course)! 😄 Market Overview: The Laser Engraving Landscape Before carving out your niche, it helps to know the lay of the land. The laser crafting and engraving industry is booming, driven by a love of personalized products. Here’s a snapshot of the U.S. market and the opportunity in rotary work: Industry Size & Growth: The engraving services industry (small business only) in the U.S. is worth nearly $2 billion as of 2025 -ibisworld.com. It’s been growing steadily (~2.5% annually in recent years -ibisworld.com), reflecting healthy demand. There are roughly 500 engraving businesses in the U.S. –ibisworld.com – but if you consider small engraving shops selling on Etsy and E-bay, the number is in the thousands. And yours could be the next success story. Demand for Personalization: Consumers can’t get enough of personalized items. In fact, the global market for drinkware like tumblers – a popular canvas for laser engraving – was about $2.1 billion in 2017 and is projected to double to $4.19 billion by 2026 (about 8% yearly growth) -designnbuy.com. A big driver is the rise in personal and corporate gifts with custom messages and logos –designnbuy.com. Translation: people love custom engraved mugs, cups, and gifts, which means plenty of customers for rotary work. Rotary Work in Demand: From stainless steel travel mugs to wine glasses and water bottles, customized drinkware is a hot commodity. One market report noted that the past decade’s surge in tumbler demand has created an “absolute need for customization” – companies now even use tumblers as promotional tools and gifts –alliedmarketresearch.com. For laser businesses, this trend spells opportunity: with a rotary attachment, you can tap into this lucrative personalization wave. Earnings Potential: So what can you make in this business? Earnings vary, but success stories abound. Many start as side hustles and grow fast. For example, one husband-and-wife team began laser engraving as a small side gig and grew it to a six-figure business within a year (-lensdigital.com)! They started with just a single machine in 2019 and by the next year were breaking the $100K revenue mark – all by engraving popular items and seizing opportunities. While not everyone will hit six figures that quickly, it’s completely possible to earn a healthy income. Even as a part-time venture, laser engraving can become a solid second income (as Christine Estellon of CestCreative LLC discovered, turning her lifelong crafting passion into profits) -lensdigital.com. The key is to understand the market and execute on a smart strategy – which is exactly what this guide will help you do. Quick Stat Snapshot: U.S. Engraving Services – $1.9B market (2025) –ibisworld.com   Many laser entrepreneurs start part-time and some grow to 6-figure incomes within a year Demand for custom tumblers, mugs, etc. is high and rising! 🚀 Overcoming Hesitations: Conquering Common Beginner Fears   Starting any business can be intimidating. For laser crafters, there are some common fears and hurdles that might give you pause. Don’t worry – you’re not alone, and each challenge has a solution. Let’s address these hesitations head-on, so you can launch your laser venture with confidence. Fear #1: “How do I price my work? What if I charge too much (or too little)?” The Concern: Pricing handmade or custom items strikes fear into many makers. You might worry that if your prices are too high, customers will balk – too low, and you’re practically paying them to take your product! It’s such a pervasive fear that it can be “absolutely crippling” and even stop people from ever starting their business (If you’ve ever had sweaty palms setting a price tag, you’re in good company.) How to Overcome It: Start by grounding your prices in reality and value. A little calculation and confidence go a long way: Know Your Costs: Calculate the hard costs for each product. This includes the cost of materials (blanks like tumblers, wood, acrylic, etc., plus packaging), any overhead per item (machine wear, electricity, finishing supplies), and most importantly, your time. Yes, pay yourself for your labor! Consider how long a piece takes and assign an hourly rate for your work -bloombybelmonili.com. If a custom engraved mug takes you 30 minutes and you value your time at $30/hour, that’s $15 labor cost right there. Factor in Overhead: Don’t forget business overhead: design time, machine maintenance, software, fees (Etsy listings, craft fair tables, shipping materials). These should be factored into pricing as well –bloombybelmonili.com. You can build a small percentage into each item’s price to cover these. Research the Market: Check out what similar laser-engraved items sell for. This gives you a ballpark and also shows what customers expect to pay. If personalized tumblers you are eyeing commonly sell for $30-$40 on Etsy, you have a reference point for your own pricing. Don’t price yourself too low, there is a hidden cost for appearing as the “cheapest” option. You will attract people who do not really value the work they are bargain hunting. Here is some real insight for you. If you are engraving a brand name such as a Yeti or Stanley, charge around 15$ or more for a one-off engraving. The risk is higher with brand name tumblers, mistakes more costly. Engraving on a simple tumbler should yield at least 10$ per unit for you – don’t forget your time and the laser’s time is valuable. When you get a huge order, consider offering a bulk discount but set a lower limit! Don’t Undervalue Yourself: We already said this but need to make the point again. Many new entrepreneurs err on the side of pricing too low out of self-doubt. Resist that urge! Remember that handcrafted, custom products carry a premium value. Customers pay not just for the raw materials, but for your skill, creativity, and the uniqueness of the item. In fact, pricing higher can sometimes increase perceived value of your product –tizzit.co. As one pricing coach notes, raising prices can lead to more sales because customers equate higher price with higher quality or exclusivity –bloombybelmonili.com. So be confident in what you offer. Use a Simple Formula: A common pricing formula for makers is: Total Cost of Materials + Labor Cost + Overhead + Profit Margin = Price. Ensure you include profit margin – that’s your reward for the business risk and investment. A typical margin might be 20-50% on top of costs, but it’s up to you and what the market can bear. Test and Tweak: It’s okay to adjust your prices after gauging customer reactions. Start with an introductory price for your first few sales if needed, then re-evaluate. As your skills and demand grow, don’t be afraid to increase prices. Many makers raise prices over time once they establish a reputation. Mindset Tip: Instead of thinking “Would I pay this much?”, think “Is my work worth this much?”. It likely is – especially when personalized gifts are in high demand. Don’t let pricing fears hold you back; as one expert says, it’s a struggle mostly “from our own heads” and it can be overcome. Remember: People WANT your skill, they don’t know how to work a laser! With a clear strategy, you’ll price confidently and profitably. Fear #2: “I’m not a marketing expert. How will I find customers and actually sell stuff?” The Concern: You’ve made some beautiful engraved pieces… now how do you get them into the hands of paying customers? Many first-timers worry about marketing – maybe you’re not social media savvy, hate “selling” yourself, or just don’t know where to start. The idea of promoting your business can be intimidating. How to Overcome It: Marketing doesn’t have to be scary or pushy. Think of it simply as sharing your work with people who will love it. Here are steps to get the word out: Start with Your Network: Begin with friends, family, coworkers, and local community groups. Many successful laser businesses got initial traction through word-of-mouth. Tell everyone about your new venture – you might be surprised how many know someone looking for custom gifts or awards. Christine Estellon credits networking through her kids’ school and local events as a huge boost for business growth (being involved in community activities organically led to more orders) –lensdigital.com. Social Media is Your Friend: You don’t need a degree in marketing to leverage social platforms. Start with one platform that you’re comfortable with – for visual crafts, Facebook and Instagram are popular. Post photos of your projects, share short videos of the engraving process (people love behind-the-scenes peeks!), and use relevant hashtags (#laserengraving, #customtumblers, etc.). Engage in craft and maker groups; being helpful and showing your work (without spamming) can attract customers. One PiBurn user, Emily aka That Mom With A Laser, built an online following by sharing approachable tutorial videos on YouTube and Facebook. She grew a community of 50,000+ Facebook members and 40,000+ YouTube subscribers by consistently posting content that helped fellow makers -lensdigital.com. That following not only positions her as an expert but also brings business and collaboration opportunities. You don’t have to reach influencer-level numbers, but Emily’s story shows the power of sharing knowledge and passion online. Show Your Value: Share photos of finished projects in use – a happy customer with their personalized tumbler or a before-and-after of a plain item turned into art. This helps potential clients visualize what you can do for them. Encourage early customers to tag you in their posts of your products. User-generated content is free and powerful advertising. Leverage Marketplaces: If building your own website audience feels daunting at first, list your items on established platforms like Etsy, Amazon Handmade, or local marketplace groups. There are also some promising upstarts that offer a more personalized experience and transparent flat fees such as www.evercrafter.shop. These platforms have built-in traffic of people searching for custom items. Sumita and Anuj Patel, for instance, posted a few DIY creations on Facebook Marketplace as a test – within a week they got over 50 orders! -lensdigital.com That validated the demand and gave them confidence to scale. Marketplaces can be great for initial sales and feedback. Local Events & Partnerships: Consider selling at craft fairs, farmer’s markets, or holiday bazaars in your area (if you enjoy in-person events). You can also partner with local businesses – e.g. offer to make branded merch for a coffee shop or corporate client. Building relationships can lead to steady bulk orders. The Patels eventually focused on wholesale and corporate clients – forming relationships with companies, real estate agencies, and so on – because those clients kept coming back with large orders –lensdigital.com. One large corporate gift order can equal dozens of individual sales, so don’t overlook B2B opportunities. Teach or Share: A more unconventional marketing approach is to position yourself as an expert. Offer a free demo at the local library or record a quick “how it’s made” video. If people see you as knowledgeable and passionate, they’re more likely to buy from you or refer others. Some successful makers even host workshops or classes (either paid or free) to build a reputation – which often leads to more business. It might sound counterintuitive, but giving a bit of free value can attract paying customers in the long run. Mindset Tip: Think of marketing as storytelling. You’re not “bragging” – you’re telling the story of your craft and why it matters. Share your excitement (“I just finished this custom laser-cut wall art, check it out!”) and your story (why you love doing what you do). Enthusiasm is contagious. And remember, even seasoned entrepreneurs continuously learn and tweak their marketing. You’ll get better with practice. The important thing is to put yourself out there – you can’t get sales if no one knows what you offer! Fear #3: “I’m worried about the technical side – what if I mess up the machine or can’t get the settings right?” The Concern: Lasers are high-tech tools, and using them has a learning curve. Many beginners fear the technical hurdles: setting up the laser, learning design software (like LightBurn or Illustrator), maintenance tasks (like aligning mirrors, cleaning lenses), and of course, mastering the rotary attachment for cylindrical objects. You might also worry about wasting expensive materials with trial and error, or even damaging a customer’s item by mistake. It can feel like a lot to learn at first. How to Overcome It: Remember that every expert was once a beginner. You absolutely can learn the technical skills with time and practice. Here’s how to ease your tech anxieties: Education & Practice: Start by running lots of tests on scrap material. Practice engraving on dollar-store glasses or extra tumblers you have lying around. This builds confidence with settings (speed, power, focus) without pressure. Take advantage of the wealth of tutorials available – YouTube videos, forums, and Facebook groups dedicated to laser engraving. The maker community is extremely supportive. For instance, there are Facebook groups like “That Mom With A Laser – Community of Makers” where members help each other with everything from finding the right laser settings to brainstorming the next hot-selling item –lensdigital.com. Don’t hesitate to ask questions; you’ll often find friendly folks ready to guide you. Step-by-Step Setup: When it comes to the rotary attachment, follow the manual/tutorial step by step. LensDigital provides video tutorials and guides for their PiBurn products (and many user tips online) that show exactly how to set up and adjust the rotary. Start with something simple like engraving a plain cylinder (e.g., a straight-sided tumbler) to get the hang of focusing and sizing your design on a curved surface. Many beginners are surprised that after a few tries, using a rotary becomes second nature. Community & Support: Join laser forums (like the LightBurn forum or laser engraving subreddits) and the LensDigital community on Facebook -lensdigital.com. These are great for troubleshooting. Experiencing weird results? Chances are someone else has encountered the same and found a fix. Also, the manufacturers often have support FAQs – for example, LensDigital’s site has a Troubleshooting section for common issues like stretched or mirrored images. Lensdigital.com offers a great troubleshooting section, just hover over “Support” on the website and select the topic you want to learn about such a mirrored image, Y-Slop error, or a stretched engraving. You can always contact us to get help! Knowing there’s help available can give you peace of mind as you tinker with your machine. Start Small, Then Expand: You don’t need to offer the most complex, technically demanding products right away. Maybe start with engraving coated stainless steel tumblers (which are quite forgiving) before attempting delicate glass etching or intricate 360-degree wraps. Each success will boost your confidence to try the next thing. Over time, you’ll naturally pick up advanced skills (like rotary alignment tricks, jig-making for precise placement, etc.). Avoiding Costly Mistakes: Use templates and test runs. For example, before engraving a pricey YETI mug, do a test run on a cheap blank or at least tape your design on the item to double-check positioning. Measure twice, engrave once! Most software allows you to run a simulation or “frame” the design on the item to ensure it’ll fit. Little precautions like these prevent goof-ups. Maintenance Routine: Fear of breaking the machine can be mitigated by proper care. Follow the recommended maintenance (clean mirrors/lens after every few hours of use, ensure cooling is working, etc.). A well-maintained laser is far less likely to malfunction at a critical moment. And always stay within the safe operating guidelines of your laser (never leave it unattended, don’t engrave unknown materials that could emit harmful fumes, etc.). If you treat the machine well, it will return the favor. Mindset Tip: Embrace the learning process as part of the journey. Every misprint or mishap is teaching you something. As Emily (the “Mom with a Laser”) discovered, there was “a huge gap in content that was simple to understand” for new users, so she made her own newbie-friendly tutorials That means if some tutorials out there are too advanced or assume knowledge you don’t have yet, seek out beginner-friendly resources (oftentimes created by people who were recently beginners themselves!). With each day of practice, your technical fear will fade and be replaced by excitement when you hear the laser hum and see your designs come to life. Fear #4: “It’s a big investment – what if I fail and lose a bunch of money?” The Concern: Buying a laser machine (and accessories like a rotary) isn’t cheap. Even entry-level CO2 lasers can run from a few hundred (for hobbyist models) to a few thousand dollars for robust business-grade machines. Adding a high-quality rotary attachment, ventilation setup, materials, etc., means you’re investing in the hope that you’ll earn it back. It’s perfectly normal to worry about the financial risk. Many would-be entrepreneurs get stuck here – “What if I spend all this and my business doesn’t take off?” How to Overcome It: While any business has risks, there are ways to mitigate them for your laser venture: Start as a Side Hustle: One of the beautiful things about a laser business is it can start small, in your garage or spare room, while you keep your day job. There’s less pressure on day one for it to fully replace your income. Many successful laser entrepreneurs did exactly this – ran the business on nights and weekends until it grew organically. For example, Sumita (an attorney) and Anuj (in sales) ran their engraving hustle on top of full-time jobs initially -lensdigital.com. By not depending on immediate profits to pay your bills, you give your business time to grow sustainably. You can reinvest early profits back into the business (for supplies or better equipment) instead of needing to draw a salary right away. Budget and Plan: Before you leap, write out a simple business plan or at least a budget. What’s your total expected startup cost? How many products would you need to sell at your target price to break even? Often, this exercise is encouraging – you might find that selling, say, 100 custom tumblers at $30 each covers your initial laser purchase. That seems quite achievable when you consider the size of the market. In fact, one pair of makers recouped the cost of their PiBurn rotary after just three bulk orders of custom tumblers –lensdigital.com! They focused on winning a few large clients, and those jobs paid off the equipment investment quickly. Planning out these numbers can turn the abstract “big investment” fear into a concrete goal (e.g., sell 100 mugs). Invest in Quality Tools (It Pays Off): It might sound paradoxical, but sometimes spending a bit more on a reliable, efficient tool can reduce your risk because it helps you work faster and with fewer errors. Successful engravers often say one key to their growth was “not being afraid to invest in your tools” early on –lensdigital.com. A cheap, low-quality machine might save money upfront but could limit you (slower, less precise, breaks down often). On the other hand, a good CO2 laser and a proven rotary attachment like the PiBurn can handle heavy use and deliver consistent results, enabling you to fulfill orders (and make money) with less hassle. As you’ll see in the product section, tools like the PiBurn are designed to pay for themselves. LensDigital even notes that’s the real reason they build these tools – one customer called the PiBurn “a critical tool for my operations” that increased efficiency and consistency so much that large orders became easier -lensdigital.com. Control Your Costs: You don’t have to buy top-of-the-line everything at the start. Maybe you begin with one laser and one rotary (perhaps even a used laser to cut cost), and only a small stock of materials. As you make sales, you can expand. Also, look for free or low-cost resources: open-source design software (Inkscape instead of Adobe Illustrator, for example), or free design files from maker communities to practice with. Grow lean – reinvest profits rather than taking loans whenever possible. Learn Basic Business Skills: Fear of financial failure often comes from not knowing how to manage a business. Take some time to educate yourself on simple bookkeeping (track your expenses and income!), and marketing (discussed above). When you have a handle on the numbers, you can spot issues early and pivot. For instance, if you notice a certain product isn’t profitable, you can adjust pricing or focus on more profitable items sooner rather than later. Set Milestones: Give yourself achievable milestones rather than an all-or-nothing mindset. For example: “In 3 months, I want to have sold 20 items” or “By end of year, have 10 repeat customers”. Celebrate each milestone hit. If you miss one, use it as a learning moment to adjust your approach – not as a sign of total failure. This way, you view progress incrementally and keep morale high. Mindset Tip: Every business carries some risk, but also potential reward. By starting small, planning smart, and delivering quality, you greatly increase your chances of success. And remember those who have gone before: so many laser business owners began with just an idea and a single machine in their garage. Today, some have thriving full-time businesses – Stephanie Murphy, for example, now runs her laser engraving business full-time from a home workshop with a 90W laser and a UV printer added to her arsenal. She started with craft hobbies and a vinyl cutter, and as demand grew, she invested in better equipment and made the leap to full-time   The common thread in such stories is steady growth and reinvestment. You can do the same. Think of your laser not as an expense, but as an asset – a money-making machine (literally!). With each order you fulfill, you’re getting return on that investment. Given the strong market demand for personalized products, a laser business can be highly profitable once you get past the initial learning and outreach phase. Keep the faith – and keep firing that laser. Now that we’ve addressed the big fears, you should be feeling more confident about taking the plunge. Next, let’s get into the concrete strategies for success: how to set up and run your laser rotary business to maximize your chances of hitting those income goals. Step-by-Step Strategies for Building Your Laser Business Alright, let’s get down to business – literally. In this section, we’ll break down key strategies and best practices for various aspects of your laser venture: pricing your products, developing a brand, marketing effectively, and scaling up when the time comes. Think of this as your road map to go from a hobbyist to a bona fide business owner, one step at a time. (Feel free to follow these in order, though in reality you might work on several simultaneously. Also, remember to legally register your business, set up any necessary licenses, and handle tax IDs as required in your locale – those administrative steps are important but beyond the scope of this guide. Here, we’ll focus on the strategic and operational steps to succeed.) 1. Pricing Models that Profit Setting the right prices is crucial for sustainability. We touched on overcoming the fear of pricing; now let’s outline a practical pricing strategy: Calculate Your Base Costs: Make a list or spreadsheet of each product you plan to sell. For each, note the material cost (e.g., a blank tumbler costs $5, packaging $1), the average time it takes you (say 30 minutes), and any other costs. Multiply your time by an hourly rate you want to earn (e.g., $30/hour → $15 for 30 min). Sum up all these costs – this is your baseline cost per item. Choose a Pricing Method: Many businesses use cost-plus pricing – add a markup (%) on top of costs to ensure profit. For instance, if your baseline cost for a laser-engraved sign is $10, you might add 2x markup and sell at $30 (which gives you $20 revenue, covering $10 cost and $10 profit). Another approach is value-based pricing, where you price according to the customer’s perceived value. A one-of-a-kind, intricately engraved memorial plaque might command a higher profit margin than a simple engraved keychain because it has higher emotional value to the buyer. In practice, use cost-plus to ensure you never sell at a loss, but adjust based on value and market rates. Offer Multiple Price Points: It can help to have a range of products at different prices – some lower-cost items to capture casual buyers and premium offerings for those willing to pay more. For example, offer simple engraved coasters or keychains (easy to produce, lower price) and high-end custom whiskey decanters or complex layered art pieces (more expensive). This diversifies your income. Set Minimums for Custom Orders: If you’re doing bespoke designs, consider a minimum order quantity or a design fee for highly custom requests. This prevents spending 2 hours on a custom design only to sell one item. Alternatively, build the design time into a higher price for single-item custom jobs. Be transparent about it (“Custom design fee $X for new artwork”) so customers understand the value of the work involved. Publish Clear Pricing (or Ranges): Especially if you have a website or brochure, let customers know what to expect. It can be a starting “from $Y” for each category. This helps filter serious buyers and reduces time wasted on inquiries from people expecting something for nothing. As you gain experience, pricing will become more intuitive. Review and Adjust: Regularly revisit your pricing – costs of materials change, and as your skills improve, you might produce faster (meaning your labor cost per item drops). Also, if you find you’re consistently selling out of an item within hours at $20, that’s a signal you can perhaps charge $25 and still have plenty of demand. Conversely, if something isn’t selling at all, it could be a pricing issue (or a marketing issue). Use promotions or discounts sparingly (for holiday sales or to move old inventory) so customers see your products as valuable, not bargain-bin items. Remember: Pricing is both an art and a science. Do the math, but also listen to your market. Once your customers see the quality and personalization you deliver, many will happily pay a premium. It’s not just a coffee mug – it’s their name on a mug in beautiful laser-etched calligraphy, which is priceless to the right buyer. (For more on pricing mindset and formulas, see the Overcoming Hesitations section above where we break down cost factors –bloombybelmonili.com. Don’t undervalue your work!) 2. Branding Your Business Branding is all about shaping how people perceive your business. It’s more than just a logo – it’s your business name, your style, your values, and the experience you provide. A strong brand helps you stand out from the competition (and yes, as laser crafting grows, competition is something to be mindful of). Here’s how to build a memorable brand even as a small startup: Choose a Memorable Name: Pick a business name that’s catchy, easy to spell, and gives a hint of what you do. It could be something fun or a clever pun related to lasers or engraving, or something personal to you. Christine Estellon, for example, named her business CestCreative LLC – a play on “C’est Creative” (French for “that is creative”) combined with her initials –lensdigital.com. It’s unique, personal, and relates to creativity. Brainstorm and test a few names with friends. Once decided, use it consistently on all platforms. Define Your Style/Niche: Are you the go-to for geeky, sci-fi themed engravings? Or maybe you specialize in elegant wedding gifts and decor. Defining a niche can help target your ideal customers. Stephanie Murphy, however, offers a counterpoint: she intentionally did not narrow herself to one niche because she enjoys making all kinds of things –lensdigital.com. That’s a valid approach too – her “niche” is variety and creativity itself. The key is to brand that. For instance, she might brand around being a one-stop shop for custom creations. Whether you choose a specific niche or a broader range, make sure your brand messaging conveys your strengths (e.g., “handmade wooden gifts”, “personalized drinkware and signs”, or “nerdy laser-cut art”). Create a Visual Identity: Design a simple logo or wordmark for your business name. You can DIY one using free tools (Canva, etc.) or hire a graphic designer inexpensively. Use a consistent color scheme and fonts in your materials, website, and packaging. This consistency makes your business look professional and trustworthy, even if it’s just you in your garage. If graphic design isn’t your forte, keep it minimal – even just your business name in a nice font can serve as a logo. Craft a Brand Story: People love to support small businesses when they know the story behind them. Share your “why.” Did you start this business to escape the corporate grind, or to fulfill a creative passion, or to provide for your family doing something you love? Emily (That Mom With A Laser) built her brand around her story of being a mom who learned the laser ropes and wanted to help others do the same –lensdigital.com. Her authentic desire to help is a big part of her brand, which resonates with her audience. You might share how you got into laser engraving and what excites you about making custom items. This humanizes your brand. Customer Experience as Brand: Branding isn’t just looks; it’s how you make customers feel. Aim to astonish with service. Quick responses, friendly communication, beautiful packaging, and little personal touches (like a thank-you note in orders) go a long way. Happy customers will remember you and refer others. They’ll say “I bought from [Your Business], and it was awesome!” That’s branding too. Online Presence & Portfolio: Set up social media pages (Facebook business page, Instagram profile, etc.) and/or a website where you showcase photos of your work. Curate your gallery – use high-quality photos with good lighting to show off those crisp engravings. Over time, this portfolio becomes part of your brand identity (“Oh yes, I’ve seen their work, it’s great!”). Encourage customers to leave reviews or testimonials either on your Facebook page, Google business listing, or Etsy store – positive reviews build your brand’s credibility. Consistent Voice: Decide on the tone of your brand’s communications. Is it professional and luxurious? Fun and witty? Warm and family-oriented? There’s no right or wrong, just be consistent so customers get a feel for who you are. For instance, if your brand is playful (maybe you engrave gag gifts or fun items), you might keep your social media captions light-hearted and humorous. If you cater to corporate clients, you might have a more polished, straightforward tone. Consistency builds recognition. In short, branding is about differentiation and connection. It helps customers pick you out of a lineup of sellers and feel good about supporting you. Don’t overthink it though – your brand will naturally evolve. The most important thing is to be genuine and quality-driven; let that shine through in everything with your name on it. 3. Marketing Your Laser Services We already dived into marketing tactics in the “Overcoming Hesitations” section, but let’s summarize a strategic marketing plan step-by-step: Set Up Your Online Channels: At minimum, create a Facebook page and Instagram account for your business (they’re free!). If you plan to sell on Etsy, set that up too. These will be your primary ways to showcase products. Fill out profile info with your branding, and add contact info so interested folks can reach you easily. Show Off Your Work Regularly: Aim to post something at least 1-3 times a week on your social media. This could be photos of new products, short videos of the laser in action (people find it mesmerizing to watch a laser engrave!), or photos of you at work to humanize your brand. Consistency keeps you in people’s minds. Don’t worry about being perfect – phone snapshots work fine if well-lit. Over time you’ll find your groove with content. Engage with the Community: Follow other laser businesses, join craft groups, comment and congratulate others on their work. This isn’t just karmic; it increases your visibility. If you become known in a community, when someone needs a custom item, you might get a referral. For example, Emily’s large Facebook group of makers likely also becomes a customer base for her – by helping others, she built trust -lensdigital.com. Local Outreach: Make some business cards or small flyers. Visit local gift shops or boutiques – could they use some locally made engraved products? Sometimes stores will buy wholesale from you or take items on consignment. Also consider local sports teams, clubs, or schools – they often need trophies, plaques, fundraising merch (laser engraving to the rescue!). Send friendly introductory emails or make calls offering your service for awards or gifts. Promotions & Deals: Plan occasional promotions to spur business. For example, a Valentine’s Day sale on engraved jewelry, or a “Back to School” special on personalized water bottles for kids. Limited-time offers create urgency. You can also do giveaways on social media (e.g., “Share this post and comment to win a free custom tumbler”) to boost engagement and followers. Just don’t do so many discounts that people wait for a sale – balance is key. Leverage Happy Customers: After delivering an order, encourage customers to send you a photo of the item “in action” or to leave a review. Share those (with permission). This social proof is excellent marketing. It shows real people enjoy your products. You could even start a hashtag with your business name and ask customers to tag you. Expand to a Website (if needed): As you grow, having your own website with an online store can be great (Shopify, Wix, etc., make it relatively easy). But in the very beginning, it’s optional. Many succeed using just Etsy or Facebook/Insta DMs for orders. A website, however, can legitimize your brand and allow more control (no marketplace fees, you own the customer list). When you’re ready, it could be a next step. Consider Paid Ads Carefully: Facebook and Instagram ads or promoted posts can reach more people, but they cost money. As a beginner, you might hold off until you have a better idea of your target market and which products are hits. A small ad budget (like $5 a day for a week) targeted to your city or demographic might be worth testing to boost local awareness or holiday sales. Track results to see if it’s profitable. Teach/Content Marketing: A powerful way to market is to create content related to your product. Write a blog or do short videos on topics like “Top 5 Gift Ideas for Dog Lovers – Featuring Our Laser Engravings!” or “How We Make a Custom Engraved Tumbler (Time-lapse)”. This not only provides engaging material for social media or your site, it also positions you as an expert. People are more likely to buy from someone who clearly knows their craft. Network and Collaborate: Connect with other businesses. Maybe you partner with a local artist – you laser engrave their artwork onto products, splitting profits. Or collaborate with a wedding planner to offer customized wedding favors to their clients (they get a referral fee, you get orders). These partnerships can open new streams of customers you wouldn’t reach alone. As you implement your marketing, pay attention to what works. Maybe you get lots of inquiries via Instagram but not Facebook – focus more there. Or a particular product is getting shared a lot – consider boosting that post or making similar items. Marketing is part science, part creativity. Keep experimenting and refining your approach. And remember Stephanie’s insight: she loves online sales because “with the power of social media you can put your products in front of the whole world” Indeed – your potential customer base isn’t just your town, it could be nationwide or global if you market online. That’s huge! The flip side she noted is that competition online is also high – which is why branding and differentiating (as discussed) are important. But don’t let the existence of competition scare you; let it motivate you to sharpen your marketing and find your unique edge. 4. Scaling Up and Streamlining Production After you’ve got your business off the ground and orders are flowing, you’ll reach a point where you think about scaling. Scaling means increasing your output and sales without a proportional increase in effort (i.e., working smarter, not just harder). It also means ensuring your operation can handle growth. Here are strategies for scaling a laser business: Optimize Your Workflow: Analyze how you produce each item and see if there are ways to do it faster or in batches. For instance, if you’re engraving coasters, can you fit multiple on the laser bed and run them in one go instead of one at a time? If you frequently engrave the same design on multiple pieces, save that laser job file and jig setup for reuse. Time is money, so shaving even a few minutes off per item adds up when you have dozens of orders. Invest in Tools & Automation: As you start making profit, consider re-investing in equipment that boosts efficiency. This might mean upgrading to a more powerful laser that cuts faster, or buying a second laser so one can engrave while you set up the other. Many successful businesses eventually run multiple machines in parallel. Sumita & Anuj’s story is a prime example: within months of starting, high demand forced them to upgrade – they went from using multiple basic machines to investing in larger, faster lasers (Aeon Mira models) to keep up -lensdigital.com. They even expanded into their own warehouse and hired employees, fulfilling 400+ orders a month across the U.S. and Canada -lensdigital.com. Not everyone will scale to a warehouse and staff, but even moving from, say, your garage to a rented workshop and adding an extra laser or helper could significantly increase your capacity. Standardize & Document: As you grow, it helps to document your processes – essentially create a simple operations manual for yourself (and future team members). Write down the steps and settings for each product you make frequently. This ensures consistency (so you don’t forget a step when busy) and makes it easier to train someone to help you. For example, if you bring on a part-time assistant, having instructions for how to prepare a tumbler for engraving or how to use the rotary will get them up to speed faster. Focus on Bestsellers: Take a look at your sales and identify your “hero” products – the ones that sell the most or make the most profit. As you scale, it can be wise to channel your efforts into the winners. That might mean streamlining or reducing offerings that are complicated or not selling well, and really doubling down on the items that are driving your business. This doesn’t mean you can’t still do custom one-off requests, but your marketing and production emphasis might shift toward a core catalog of proven products. (Stephanie noted she resists finding a single niche because she loves variety -lensdigital.com, which is okay – variety itself can be a brand. But many others find that, for example, 80% of their revenue comes from 20% of their products, so they focus on that 20% for growth.) Bulk and Wholesale Orders: One of the most efficient ways to increase revenue is landing bulk orders. Instead of selling 1 mug to 100 individual customers, sell 100 mugs to 1 client as a wholesale or corporate order. It’s less marketing effort for you and more time spent making (which you can optimize). Consider offering bulk pricing or pitching your services to companies for their events, client gifts, or merchandise. Sumita & Anuj attribute a lot of their growth to “building relationships with large companies” that lead to recurring large orders -lensdigital.com. For instance, a real estate firm might order 50 engraved cutting boards as holiday gifts for their top clients each year. Landing a few contracts like that can provide a stable backbone to your business income. Dedicated Setup for Rotary Work: If rotary engraving (cups, bottles, etc.) is a big part of your business, you may eventually find it efficient to have a laser machine dedicated to rotary jobs. The Patel duo did exactly this – they use one laser exclusively for rotary engraving so they don’t have to constantly swap the rotary attachment in and out for flat work –lensdigital.com. This saved them time and allowed simultaneous work (one machine doing tumblers while another cuts flat projects). While you may not start with two lasers, it’s something to consider as you reinvest profits. Even a smaller second machine could handle your rotary orders separately once volume is high. Improve Your Workspace Layout: In a practical sense, as you get busier, organize your workspace for efficiency. Have a designated area for preparing items (taping, jig loading), a finishing station (for cleaning smoke residue, painting fills, etc.), and storage for completed inventory and blanks. Good organization reduces errors and stress when you have many orders in progress. Hire or Outsource: When you find yourself working in the business so much that you have no time to work on the business (like planning, marketing, etc.), it might be time to get help. This could be as simple as hiring a high school student after school to weed masking tape or package orders a few hours a week. Or maybe outsource tasks like graphic design or bookkeeping to freelancers. Freeing up your time from menial or highly time-consuming tasks lets you focus on growth and quality. Successful makers often reach a point where an extra pair of hands (or a specialized contractor) makes a big difference in scaling further. Maintain Quality: As you speed up and produce more, never let quality slip. One trap businesses fall into is rushing to meet demand and then quality issues arise (which can hurt your reputation). It’s better to slightly delay an order or two than to ship subpar work. As you scale, implement quality checks – e.g., always inspect engraved items under good light, and have standards for what’s acceptable. Happy customers are repeat customers and give referrals; scaled or not, that remains true. Keep Innovating: Scaling doesn’t mean you stop creating new things. Continue to introduce new product designs or leverage new materials, especially once you have help handling the current load. Innovation keeps your business fresh and can open up additional revenue streams. For instance, if you primarily do wood and glass engraving, maybe explore acrylic LED lamp designs or laser-cut jewelry as new product lines once you have your main business stable. New offerings can attract new customer segments and keep existing customers coming back for more (“Oh, now they make XYZ, I want one!”). Scaling can be an exciting phase – you’ll feel the momentum of your hard work paying off. Picture yourself a year or two from now: maybe you’ve gone from engraving 5 items a week to 50 items a week, and your biggest problem is keeping up with orders (a good problem to have!). With the right systems and possibly the right people in place, you’ll handle it like a pro. One more thing: celebrate your growth. It’s easy to always look to the next milestone and forget how far you’ve come. Every time you level up – be it buying a second laser, hitting 1000 sales, or moving into a bigger workspace – take a moment to appreciate your journey. You’re building something awesome, one laser burst at a time!  
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  • Article author: By Len Karchevsky
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My first Kickstarter project - PiBurn Rotary Attachment for lasers
I'm so excited to have my product on Kickstarter! Finally after almost a year in making and testing I decided to share it with the world. https://youtu.be/BwlDKpVpV_I What's PiBurn you might ask? Well it's add-on device for Laser Engraver machines that allows to engrave various cylindrical objects. It's powered by a motor and connected to laser machine's controller. Controller tells it rotate slightly as laser beam passes over it burning image one line at a time. I really need your support to fulfill my funding goal and start making these devices! Please consider supporting me on Kickstarter and please do share it with your friends on Social Media! I'd really appreciate any help! :) Here's direct link to Kickstarter Project
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